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Injection mold tooling (soft vs hard)

also: tooling · prototype tooling · production tooling · SPI mold class · mold-flow analysis

The molds that make plastic parts; soft tools are cheaper and faster but wear sooner, hardened steel tools cost more and last far longer.

A "soft" tool, often aluminum or pre-hardened steel, costs less and can be made faster, which suits bridge production, pilot runs and modest volumes. A hardened-steel tool costs more and takes longer, but holds tolerances over many more shots and can have multiple cavities to cut per-part cost. The plastics industry's SPI mold classes are a common shorthand for expected life, from Class 105 (prototype, roughly 500 cycles or fewer) to Class 101 (over a million cycles); published ranges for the middle classes differ between sources.

Mold-flow simulation before cutting steel predicts filling, weld lines, sink and warp, and guides gate placement.

Where it bites: tool ownership, storage and transfer rights belong in the contract, because a tool you paid for but can't move is leverage against you. Tool changes after cutting add weeks.

Founder takeaway

Match the tool class to realistic volumes, run mold-flow analysis before cutting, and get written ownership and transfer rights for every tool you pay for.

  engineer review pending

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